========================
【Concept】
Summer is cool and pave the thin objects.
========================
【Category Terminology】
Grass (veteran) / bamboo (large) / rattan / flax (darling) / Leather (noble) / canvas / bamboo fiber /
Mahjong / Asian grass / gel / bead / water buffalo / ceramic beads / jade / charcoal / Rush / flower seats
========================
【The term process 1】
--------------------
1, [saw bamboo]
Original bamboo, bamboo through sawing, open bamboo, bamboo amputated will open into a predetermined width bamboo.
In the processing of the original bamboo mat plays a crucial role because the quality of the original bamboo mat directly affects the processing quality suitable for the processing of bamboo mat are: bamboo and bamboo earlier, China's Zhejiang, Jiangxi, Fujian these two types of bamboo on the rich province. We are now an example to introduce you to the original bamboo bamboo felling specific methods of operation.
First we need to understand the original bamboo felling standards, the original bamboo bamboo felling standard depends mainly on the growth years, under normal circumstances, the original bamboo felling Year optimal growth of 6-8 years.
Felled before using a ruler measure the bust of bamboo, bamboo chest should be 22 cm or more. Harvesting should be used when cutting bamboo, the first cut in a circular motion Zhugen site again, and then forced a push to cut down the bamboo, and then cut the bamboo leaves bamboo cut.
Note: bamboo felling to take into account the growth of density, can not concentrate on a cut, otherwise it will affect the equilibrium density bamboo grows. After the bamboo cut down, to back out by the root, bamboo, placed on the transport vehicle. If the plant is located in the original bamboo mat origin, it will greatly reduce transportation costs. Bamboo shipped to processing plants to unload, unloading the bamboo is best to directly unload closer to a place away from the broken material, in order to feed off next operation.
--------------------
2, [saw bamboo]
Bamboo bamboo grain sawn predetermined size.
--------------------
3, [Punch]
Mat reflects production efficiency is a key step. Punch has been four generations of development. Now drilling machine technology is already quite mature. The fourth generation of domestic patent punch machines. High efficiency, high precision, easy operation. Quality of products on bamboo mat provides a good protection.
--------------------
4, [sanding polishing]
The bamboo mat is good or bad depends largely on the sanding polishing. Therefore, in mat production industry, sanding polishing can also be referred to as the core technology. Each plant has different sanding polishing processes. But largely kept flipping through the water mill, rinse to complete the sanding process.
--------------------
5, [boiled dry]
Mat grain after drying with hot water, the quality of its color changes from green to green the main reason.
--------------------
6, [wax]
After drying, to a thin layer on the surface on bamboo mat wax to make it smooth and shiny.
--------------------
7, [weaving]
At present, basically by hand weaving. Mat seed separations, weaving the size specifications are in the process of completion of this road.
--------------------
8, inspection and packaging of finished products.
========================
【The term process 2】
--------------------
1, [original bamboo felling]
--------------------
2, [broken material]
Original bamboo bamboo cutting machine with the original segmented cutting, called the broken material. Feed off, the first original bamboo classified according to size specifications, and then use the original bamboo cutting machine according to the desired length to be cut. In general, larger diameter bamboo roots, cutting bamboo segment is longer some parts Zhushao smaller diameter bamboo cutting it shorter paragraphs accordingly. After cutting, to the diameter of the original bamboo classification stacked. After breaking material processes, the long bamboo cut into a section of the processing of raw materials, we have the following profile of these raw materials bamboo slitting it.
--------------------
3, [splitting bamboo slitting]
After breaking the bamboo material according to the desired width for splitting bamboo slitting, staff will be placed in parallel with bamboo segment splitting bamboo slitting machine, slitting machine abutting splitting bamboo, and make bamboo segments aligned with the center of cross-section splitting bamboo slitter cutter center, with the machine will be pushed to the bamboo cutter extruded sections, which on the cutter blade will cut the bamboo strips segment, both the so-called sub-section.
Slitting section of bamboo, the bamboo section according to the diameter of the disc replacement sectional bamboo, bamboo section of large diameter of the cutter blade with high density, small diameter blade density is used. After slitting the original classification of bamboo each stacked to the next step.
--------------------
4, [slice]
The bamboo used to play section is divided into upper and lower fixed-width two hierarchical machine process called fragmentation.
Specific methods of operation are:
The bamboo hit section of constant width from hierarchical machine to send into the inlet, Attention: feeding, the bamboo strips to send out by the root, no more root while feeding, this will cause a malfunction. Playing a fixed-width machine layered section has dual blades, one is fixed width blade, it can adjust width of the blade by controlling the width of bamboo, the bamboo strip when the blade through the fixed width, it can become necessary people The exact width;
Another is scheduled thick blade, the blade has two functions will be thick, one will be divided into a wide bamboo strips down two, there is a function is to control the thickness of the bottom two, when given through thick bamboo blades, bamboo becomes people up and down two desired thickness, the topsheet is mingled showings of Zhuhuang, mingled refers to the surface of bamboo, bamboo Zhuhuang refers to an inner portion. Good points mingled and Shiraia is being sent directly to a designated fixed location, segregated. Mingled and Zhuhuang is the basic raw material for processing bamboo mat, but so mingled and can not be directly processed Zhuhuang mat, which requires the drawing process.
--------------------
5, [drawing]
The mingled Zhuhuang classification specified in accordance with the required specifications woven mat is molded to shape, called the drawing. The bamboo from the drawing machine to send into the feed inlet, wire drawing machine modeling tool will put bamboo molded into the shape of a fixed, if you want flat, flat wire cutter can be achieved by replacing the bamboo shape, and similarly, If replacing the round wire cutter, you can pull into a round wire.
In short, we can replace the tool will pull into any size bamboo flat, round wire or other shapes bamboo. Side brushed edge checking the quality of bamboo, bamboo if there is some crack or Shiraia also left little mingled, they have them for disposal. Drawing, it will produce a lot of bamboo shavings, you can also re-use of waste, bamboo shavings along the conveyor belt to be sent to the designated bamboo shavings car, drying room can be used as fuel or cooking time.
--------------------
6, [cooking]
Bamboo strands out, but still can not immediately mat processing, as well as an essential cooking processes. Because bamboo is more humid, combined with bamboo where there is a component of the human body to produce allergies, which required its hydrogen peroxide steam sterilization.
Cooking time, the need to put special stainless steel container bamboo or cement containers. Container into the water, the water to diffuse through the bamboo, and then pour hydrogen peroxide, commonly known as hydrogen peroxide, hydrogen peroxide and water in a ratio of 7.5:1000.
General cooking temperature should be maintained at 100-110 ℃ is appropriate, the cooking time is 2-3 hours. Depends mainly on the temperature of the cooking vessel bottom heat to provide combustion, fuel is produced by drawing bamboo shavings, bamboo shavings cast into the mouth from the feed, bamboo shavings great fire, then put the feed port plug to avoid security risks.
After cooking, timely flood out from the container, and dried.
--------------------
7, [drying]
After cooking dried bamboo need for timely, otherwise moldy, affecting the quality of the mat.
Drying There are two ways, one is fed into the drying room for drying, the second is the use of natural sunlight to dry. Oven is to use the stove to dry heat to the purpose of the bamboo, bamboo shavings fuel stove, leaving the furnace combustion added manually to produce high temperature, the air temperature to about 120 ℃, the introduction of hot air from the blower drying room, drying time is 4-6 hours, so bamboo moisture content dropped to 7% or less.
Note:
Oven placed inside the bamboo to be layered, so as to make the bamboo drying evenly.
Using drying room drying, will not be the season and weather, time is short, but built drying room requires a certain amount invested.
Natural drying, you can choose Lang sunny weather, the bamboo evenly placed on the drying rack, pay attention placed not too thick, otherwise it will delay the bamboo dry.
Using dry naturally, both economic and affordable, facilities are relatively simple, just build some simple drying rack can be, but influenced by the weather, there is little that is a long time to dry.
At present, some mat processing enterprises in order to achieve better economic efficiency, using both drying room drying, also uses natural drying, this can be done both complementary advantages.
--------------------
8, [dye]
According to market demand, some colors with mat required to beautify the appearance. Stainless steel vat dyeing needs, non-toxic dyes.
=========================
【Article is excerpted from: Web Search】
【Reserved Integrate / Just Reference】
【Translation is by The Network】
